Worm (Gil) Lund
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EDUCATION

Bachelor of Science in Mechanical Engineering. University of Strathclyde; Glasgow, Scotland, 1967.

REGISTRATION

Professional Engineer, Mechanical Engineering; Washington State 1985 #22555, Florida 1992  #45016,  California 1992  #28039,  Oregon 1992  #16190

PROFESSIONAL EXPERIENCE

Gil Lund is President of Lund Engineering, Inc.  His background covers all areas of mechanical engineering, with major expertise in machinery design and related electrical, hydraulic and pneumatic motion control systems.  He also has extensive experience in design of major structural components for a variety of  machinery.  During his long engineering career he has designed equipment for many different industries and products, ranging from ultra clean semiconductor tooling to heavy underground boring machines and movable bridges.  This has given him a broad ability to transfer ideas between industries and to apply the common principles of sound machinery design in new and innovative combinations.  The common denominator in all his work is a keen interest in equipment that moves as well as the experience and practical ability to keep it moving.  His many years as a field service mechanic on automotive and heavy equipment has been a great asset in this regard. 

Gil is responsible for recent projects at Lund Engineering including:

  • Automated storage and handling system for semiconductor silicon wafers.  The system is an addition to the Semitherm Inc. vertical thermal processor.  It significantly improves the wafer throughput of the processor.

  • Linear Pick and Place Robot and Wafer Handling system for a new single wafer processing tool.  The system is part of a new generation of semiconductor tooling being developed by Semitool.

  • Field inspection and evaluation of an existing movable bascule bridge in Port Huron, Michigan.  The bridge was put into operation in 1994 and had experienced serious operational problems.

  • Troubleshooting and improving an overhead parts conveyor in a large automated paint line.

  • Conceptualization of the machinery for two alternatives of a movable bridge in Barcelona, Spain. 

Prior to starting Lund Engineering in November of 1995,  Gil worked for 13 years at Hamilton Engineering, Inc. a Seattle based consulting engineering firm.  Starting in 1982 as Chief Engineer, he became a partner and principal  in 1990.  During this time he was involved as design engineer, project manager or principal in charge of almost all the work undertaken by the company.

Major projects at Hamilton Engineering included:

  • West Seattle Swing Bridge operating machinery design.  This award winning bridge is the heaviest movable bridge structure in the world.  The hydraulic lift and swing system were conceptualized by Gil. He also acted as principal engineer and project manager during the detail design and construction of the bridge machinery. The bridge was opened in 1991 and that same year the project team headed by ABKJ, Inc. was awarded “The Outstanding Civil Engineering Achievement Award”  by the American Society of Civil Engineers.

  • Bearing structure and drive system for Seattle’s 1st  Avenue South movable bridge.  This is a hydraulically operated double leaf bascule spanning 294 ft.

  • Hydraulic vertical lift system for the SR520 floating bridge in Seattle.  The lift system for the lift span of this bridge consists of 8 vertical cylinders synchronized by a closed loop servo valve control system.

  • Conducted inspections, recommended hydraulic and mechanical maintenance procedures and design criteria for movable bridges in the states of Florida, Washington and Michigan.

  • Developed hydraulic system design criteria and specifications for the Florida DOT movable bridge section under a subcontract from Hardesty & Hanover LLP.

  • Ferry loading systems for the Washington DOT, Marine Div.  The loading platform is elevated 23 ft by a single hydraulic cylinder to compensate for tide variation and different ferry deck heights. The first system was installed at the Kingston, WA terminal in 1993 and currently there are plans to install 3 more systems.

  • Large movable vertical lift aircraft access platforms for the Boeing 747, 767 and 777 final assembly line.   The 777 and 767 platforms are electro mechanically driven and the 747 platform is lifted by servo valve controlled hydraulic cylinders.

  • Movable aircraft access platforms and cranes for the painting of Boeing 747, 767 and 777.  The platform system consists of very large movable structures used for  access during decorative fuselage painting. The platforms retract to a maximum height of 4 ft to allow the aircraft to be positioned in the paint hangar.  They are operated by an intrinsically safe hydraulic system.

  • Aircraft archeology in Greenland.  Gil acted as principal engineer for the “Greenland Expedition Society” assisting in the successful location and excavation of two World War II aircraft from the Greenland ice cap. The planes were buried 280 feet below the ice surface.  The development of the excavation and recovery system required extensive and innovative engineering.

  • Tunnelboring machine for the Mexico City Subway.  This 29 ft  diameter machine was designed in    Seattle and built in Mexico.

  • Rapid directional probe drill for deep based missile system.

  • High performance RF shielded door system for the Vandenberg AFB, Space Shuttle Launch Complex payload cells. The system consisted of two doors; one 70 ft x 40 ft, and the other 40 ft x 40 ft.  The advanced patented door seals provided RF shielding of 100 dB at 120 Ghz.

  • High performance RF shielded door for The Northrop Co. This 70 ft x 30 ft door provided high performance RF shielding for the Stealth Bomber radar  test facility.

  • Custom RF shielding system for Space Launch Complexes, SLC -3 & 4 at Vandenberg AFB and SLC-40 at Cape Canaveral AFB. The unique stainless steel covered inflatable bladder seal used in these applications was invented by Hamilton Engineering.

  • Semiconductor Thermal processor, mechanical system design. Gil worked closely with Semitool, Inc. in the development of their line of vertical thermal processors.

  • High precision 4-axis robot arm for the Semitool “Magnum” chemical processing tool.  The Magnum robot wafer handlers have operated with great success in a series of automated chemical processors.

  • Payload retention system design for Semitool, “Storm” box and cassette washer. The box retention system is currently used in all Semitool's boxwashers.

  • Wafer handling mechanism for the Semitool “Equinox” single wafer processor.

  • Drive system for the Semitool  Spin Rinser/Dryer. 

In 1973 Gil joined the Tunnel and Raise Boring division of the Ingersoll-Rand Co.  where he was initially responsible for engineering trouble shooting and field operations. As part of his work he traveled extensively to mining and construction sites in North and South America, Europe, Africa and Australia.  In 1979 the Seattle facility of the Ingersoll-Rand was sold to The Robbins Co.  Gil continued to work for Robbins as Engineering Manager responsible for engineering, manufacturing and testing of cutters, cutterheads and hydraulic / electrical power transmission systems.  

Major projects at Ingersoll-Rand and Robbins included:

  • Contract study evaluating the feasibility of using tunnelboring equipment to drill a tunnel under the English Channel.

  • Design, development and field testing of the Ingersoll-Rand Hydraulic Impact Breakers as well as a family of narrow seam, selective mining equipment to be used with the breakers.

  • Development of a family of  DC drive, variable speed Raise Boring equipment.

  • Development of a family of hard rock carbide insert rotary rock cutters.

  • Project management and design of the electromechanical and hydraulic systems on a multitude of tunnel and raise boring machines.

  •  Management of the Ingersoll-Rand  and Robbins metallurgical and rock test laboratories. 

In 1970 Gil went to work for the Westinghouse Airbrake Company (WABCO), a major manufacturer of heavy earthmoving equipment.  At WABCO he worked on the design of powertrains, control systems and heavy structural frame components.  He was a member of a special design team that conceived, designed and built a 200-ton payload mining truck in less than 12 months.  On this project he was responsible for the final drive gearing, engine installation and payload body. He also worked on various other earthmoving equipment such as motorgraders, scrapers and front end loaders. 

Gil came to the US from Norway in 1968 to work for The Boeing Company as a Research Aerodynamics Engineer.  At  Boeing he worked on high lift boundary layer control and wing flap design for the 747 aircraft.  

In Norway, Gil grew up in a family closely related to the mining engineering field.  All through high school and college he spent his vacations working as a service mechanic in the mines or at the local Caterpillar Tractor dealer.  He is a graduate of the Norwegian Army officer training school and served two years in the  Field Artillery, mainly working as a battery maintenance officer.

 

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